Complete Mazak Fusion CNC Configuration Guide

Mazak Fusion/640 Configuration Document


CNC Parameters

Tape / ISO Parameters:
Baud rate - 9600
Data bits - 8
Parity - None
Stop Bit - 2
Hand Shake - DC CONTROL
Wait Time - 5
Format - ISO
Same Wno. - ALARM (or LOAD to overwrite)
Port - COM1 (or other port as applicable)

CMT Parameters:
Baud rate - 9600
Same Wno. - ALARM (or LOAD to overwrite)
Port - COM1 (or other port as applicable)


FactoryWiz DNC Settings

Basic Communication

1.01- Port Type: Standard

1.11- Baud: 9600

1.12- Data Bits: 7

1.13- ASCII Even

1.14- Stop Bits: 2

1.15- Handshake: XON/XOFF


Sending Options

2.11- Leader: %<10>

2.12- Trailer: %

2.23- Skip lines that contain: %

2.31- Automatic timeout: 7


Receiving Options

3.11- Program identifier 1: O

3.12- Program Identifier 2:

3.21- Receive timeout: 3

3.31- Ignore data before first end-of-block: True

3.32- Ignore data after last end-of-block: True


Remote Commands

4.02- Request for file command: GET-

4.03- Request for file command (drip feed): DNC-

4:11- Request to save command: PUT-


Mazatrol Options:

5.01- CMT protocol enabled: TRUE

5.02- CMT controller type: Fusion

5:11- CMT file extension:  .CMT

5.12- CMT filename to use when receiving:  Program number

5:14- CMT file suffix:  .CMT


Additional Notes

Changing CNC Parameters:

TAPE / ISO parameter: 
1 Press DATA I/O softkey.
2 Press TAPE softkey.
3 Press PARAM softkey.
4 Change parameters.


Newer Fusion controls have the extended TAPE parameters listed on the Parameter page also.

TAP01 – 1 TAP09 – 76 TAP17 – 0 TAP25 – 00000000

TAP02 – 0 TAP10 – 13 TAP18 – 0 TAP26 - 00000101

TAP03 – 0 TAP11 – 109 TAP19 – 0 TAP27 - 00000000

TAP04 – 1 TAP12 – 122 TAP20 – 0 TAP28 - 00111010

TAP05 – 1 TAP13 – 91 TAP21 – 0 TAP29 - 20

TAP06 – 3 TAP14 – 70 TAP22 – 0 TAP30 - 5

TAP07 – 0 TAP15 – 26 TAP23 – 0 TAP31 - 0

TAP08 – 0 TAP16 – 74 TAP24 – 0 TAP32 - 0


CMT parameters: 
1 Press DATA I/O softkey.
2 Press CMT softkey.
3 Press PARAM softkey.
4 Change parameters.


Outputting CNC Programs:

Outputting EIA programs: 
1. Press DATA I/O softkey.
2. Press TAPE softkey.
3. Press PUNCH NC->TAPE softkey.
4. Key in program #. (Use PROGRAM FILE if needed) 
5. Press INPUT.
6. Repeat Steps 4&5 for additional programs.
7. Press START.


Outputting Mazatrol programs: 
1. Press DATA I/O softkey.
2. Press CMT softkey.
3. Press SAVE NC->CMT softkey.
4. Key in program #. (Use PROGRAM FILE if needed) 
5. Press INPUT.
6. Repeat Steps 4&5 for additional programs.
7. Press START.

Inputting CNC Programs:

Inputting EIA programs: 
1. Press DATA I/O softkey.
2. Press TAPE softkey.
3. Press ALL LOAD NC<-TAPE.
4. Press START.


Inputting Mazatrol programs:

1. Press DATA I/O softkey.
2. Press CMT softkey.
3. Press LOAD.
4. Key in work #.
5. Press INPUT.
6. Repeat Steps 4&5 for additional programs.
7. Press START.

NOTE1: To avoid keying in program #'s for Mazatrol input, use the CMT CONTENTS function to load file contents onto the screen. Then select LOAD NC <- CMT and click START. Values will remain filled in for you.


NOTE2: You may use either TAPE IO or CMT IO to transfer both EIA and Mazatrol data. For most users, TAPE IO is preferable. If you must save Mazatrol "binary" files for use in Griffo Bros. software, use the CMT IO option.


Drip-feeding CNC Programs:

1. Set mode selector to TAPE
2. Cycle Start


Wiring Diagram

Pinout includes RTS/CTS Handshaking


DB-9 com port

Wire color

DB-25 CNC

Jumper?


(Disconnected)

Shield

1



2 (Receive Data)

Green

2 (Transmit Data)



3 (Transmit Data)

Red

3 (Receive Data)



5 (Signal Ground)

Black

7 (Signal Ground)



7 (RTS)

Brown

5 (CTS)



8 (CTS)

Blue

4 (RTS)





6 (DSR)

8 (DCD)

20 (DTR)

JUMPER







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