How to repair or fix a cracked kayak

How to repair or fix a cracked kayak

There is no reason why you cannot fix a plastic  ABS Thermoformed or Composite boat on your own.  Using these resources and the right tools it can be done. If it seems too difficult, then many kayak dealers and also marinas offer this service.  Ask around in your area.

  1. Plastic rotomolded polyethylene (HDPE) - View Article Here
  2. ABS Thermoformed (Plastic) or Composite (fiberglass, kevlar) - View Article Here  - View Video Below
  3. Themoformed Plastic Repair Bible - View Document



Other products to help in repair and prevention are:

    • Related Articles

    • 5 Steps To Patch Your Kayak With Gator Guards

      This is a great article from Kayak Angler on how to apply a patch to a poly rotomolded boat or ABS Thermoformed boat using products like Gator Patch.  Even tough rotomolded and thermoformed kayaks need protection and repair. Gator Patch polyester ...
    • Kayak Materials

      Polyethylene plastic is inexpensive and abrasion-resistant, though it’s the heaviest option and the sun’s UV rays will degrade it after an extended time in the sun. (Store it in a covered location.) ABS plastic: Slightly more expensive than ...
    • I have a small cut in the hull of my kayak. Is it possible to repair this damage?

      Yes, even though it is very hard to cut or damage our kayaks, if it does happen, then please order your repair material from one of our dealers where you bought your kayak.  Please note that not all colors maybe available. You will then need a ...
    • My Impulse Drive does not spin smoothly. How can I fix this?

      There are a few reasons why an Impulse Drive doesn't spin smoothly: It needs cleaning (see other maintenance tips at end of this video)  The main spindle of the impulse drive is offset The drive cover is too tight  The video below shows how to fix ...
    • How do I fix or re-seal a foam kayak bulkhead?

      The following video will show you how to inspect, prepare, fix and re-seal your kayaks foam bulkhead to provide both strength and waterproofness.   Inspect bulkhead and identify areas that need to be sealed Tools and materials needed: Putty knife  ...